Repowered
Your source for used premium gear production machines.
Expert repowering, re-building, training, and overall superior maintenance of gear production machine technology to enable your profitable production.
We serve as your technical partner and direct service provider, empowering your gear manufacturing innovation with affordability.
Purchase a used machine with trade-in options.
Our used machines feature updated CNC hobbing equipment and a Fanuc re-control package which replaces the original CNC, all servo motors, and spindle motors. We also offer flexible, more affordable upgrade options such as trade-ins with credit toward a used machine purchase.
Our rebuilt machines compete with new machines.
Every used machine package includes updated operator manuals and complete electrical documentation, and is equipped with a breadth of capabilities:
- Spur or helical gear cutting
- One- or two-cut cycles with separate feed and speed
- Crown hobbing and plunge hobbing for worm gears
- Accelerated approach feed and speed
- Automatic hob shifting

Download the brochure.
Complete this form and we will send you a capabilities overview brochure of your choice.
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Re-control and re-build your machine.
If machine service is required and maintaining the operational budget is crucial, we also offer machine re-control and re-build services. We mechanically correct machines and offer updated solutions, in addition to the Fanuc re-control package. A systems engineer will determine the condition of your machine.
Offering everything from minor repair to major re-build.
Re-control and re-build service requirements range from the complete re-manufacturing of the machine to simply repairing the machine’s deficient areas. We provide a CNC re-control solution for all existing Koepfer CNC Models 160 and 200, as well as many other makes and models.
Contact us today to determine your required level of service.

Repowered News

Versatile Horizontal Hobbing
A new hobbing machine enables Gear Master to better serve its customer. “We saw market growth potential by adding hobbing ability…”

Adam Gimpert Joins AGMA Board of Directors
Helios’s Adam Gimpert will serve on the AGMA (American Gear Manufacturers Association) Board of Directors.

Hobbing for Plastic Gears
Hobbing for plastic gears requires particular attention when choosing a machining solution.

Two-hob Gear Deburring
This video explains and demonstrates two-hob deburring of a plastic gear on a Hera 30 hobbing machine.
Helios Gear Products
635 Schneider Dr,
South Elgin, IL 60177, USA
(847) 931-4121
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