Helios Milling Cutters
Gear Milling Tools
Years of Expertise
Gear thread milling cutters for worms, screws, and other threaded forms.
Offered in all profiles:
Custom-designed and optimized to each unique part.
Capabilities to meet AGMA AAA specifications.
Optional tool stocking program for immediate deliveries.
All industry-standard materials:
Including S390, ASP2052, ASP2078, and premium carbide grades.
Advanced, cutting-edge material MC90:
Superior tool life vs high-speed steels, approaching performance of carbide.
Increased productivity and tool life result in low cost comparable to high-speed steel.
Superior tool life.
Helios fine-pitch carbide gear cutting tools are ground to maintain tooth profile accuracy from the front to nearly the back of the tooth, promoting longevity in re-sharpenings per tool. This is accomplished without altering flute widths, providing you a tool with up to 15% longer tool life compared to typical tools.
We offer Oerlikon Balzers Balinit® gear tool coatings, such as TiAlN (“Futura Nano”), AlCrN (“Alcrona”), and the latest generation, "Altensa," which offers up to 30% longer tool life in aggressive cutting conditions. Additionally, we offer AlTiCrN (“Exxtral Silver”), AlCrTiN (“Tigral”), and TiAlCN (“Variantic”) from Voestalpine Eifeler Coatings.
Improved Tool Life
- TiN 50% 50%
- TiAIN 65% 65%
- AiCrN 78% 78%
- Altensa 100% 100%
- HSS 50% 50%
- MC90 75% 75%
- Carbide 100% 100%
Your source for premium cutting tools.
Hobs, milling cutters, and shaper cutters in both bore and shank-type designs, provided with material and coating options that promote the optimization of tool life and cost. Our team serves as your dedicated partner in the design, development, and delivery of each cutting tool solution.
Helios Gear Products
635 Schneider Dr,
South Elgin, IL 60177